Metalworking Technology

5.

Material Removal Processes

5.1.

Theory of Metal Cutting

5.1.1.

5.1.1.1.

5.1.1.2.

5.1.2.

Cutting Forces and Power

5.1.2.1.

Force Measurement

5.1.2.2.

Power Consumption

5.1.3.

Tool Life and Wear

5.1.3.1.

5.1.3.2.

Tool Wear Mechanisms

5.1.3.3.

Tool Life Criteria

5.1.4.

Cutting Fluids and Lubricants

5.1.4.1.

Types of Cutting Fluids

5.1.4.2.

Application Methods

5.1.4.3.

Environmental Considerations

5.2.

Traditional Machining Operations

5.2.1.

Turning and Lathe Operations

5.2.1.1.

Lathe Components and Setup

5.2.1.2.

Straight Turning

5.2.1.3.

5.2.1.4.

5.2.1.5.

Drilling and Boring

5.2.1.6.

5.2.1.7.

5.2.1.8.

Parting and Grooving

5.2.2.

Milling Operations

5.2.2.1.

Milling Machine Types

5.2.2.2.

Peripheral Milling

5.2.2.3.

5.2.2.4.

5.2.2.5.

Slotting and Slitting

5.2.2.6.

Milling Cutters and Tooling

5.2.3.

Drilling and Holemaking Operations

5.2.3.1.

Drill Press Types

5.2.3.2.

5.2.3.3.

5.2.3.4.

5.2.3.5.

5.2.3.6.

Counterboring and Countersinking

5.2.4.

Grinding and Abrasive Machining

5.2.4.1.

Types of Abrasives

5.2.4.2.

Surface Grinding

5.2.4.3.

Cylindrical Grinding

5.2.4.4.

Centerless Grinding

5.2.4.5.

Lapping and Honing

5.2.4.6.

Grinding Wheel Selection and Dressing

5.2.5.

Sawing and Cutting-Off

5.2.5.1.

5.2.5.2.

5.2.5.3.

5.3.

Non-Traditional Machining Processes

5.3.1.

Electrical Discharge Machining

5.3.1.1.

Principles of EDM

5.3.1.2.

5.3.1.3.

Die-Sinking EDM

5.3.2.

Laser Beam Machining

5.3.3.

Waterjet Cutting

5.3.4.

Abrasive Waterjet Cutting

5.3.5.

Plasma Arc Cutting

5.3.6.

Electrochemical Machining

5.3.7.

Process Selection and Applications

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4. Casting Processes

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6. Joining and Assembly Processes