Manufacturing Processes

  1. Joining and Assembly Processes
    1. Welding Fundamentals
      1. Weldability of Materials
        1. Carbon Steels
          1. Alloy Steels
            1. Stainless Steels
              1. Aluminum Alloys
                1. Other Nonferrous Metals
                2. Weld Joint Types
                  1. Butt Joints
                    1. Lap Joints
                      1. Corner Joints
                        1. T-Joints
                          1. Edge Joints
                          2. Weld Types
                            1. Fillet Welds
                              1. Groove Welds
                                1. Plug and Slot Welds
                                  1. Surfacing Welds
                                  2. Welding Metallurgy
                                    1. Heat Affected Zone
                                      1. Weld Metal Structure
                                        1. Residual Stresses
                                          1. Distortion Control
                                          2. Welding Defects
                                            1. Porosity
                                              1. Inclusions
                                                1. Lack of Fusion
                                                  1. Lack of Penetration
                                                    1. Cracks
                                                      1. Undercut
                                                      2. Welding Symbols and Standards
                                                        1. AWS Welding Symbols
                                                          1. Welding Procedure Specifications
                                                            1. Welder Qualification
                                                          2. Arc Welding Processes
                                                            1. Shielded Metal Arc Welding
                                                              1. Equipment Components
                                                                1. Electrode Classification
                                                                  1. Welding Techniques
                                                                  2. Gas Metal Arc Welding
                                                                    1. Equipment Setup
                                                                      1. Shielding Gases
                                                                        1. Wire Electrodes
                                                                          1. Transfer Modes
                                                                            1. Short Circuit Transfer
                                                                              1. Globular Transfer
                                                                                1. Spray Transfer
                                                                                  1. Pulse Transfer
                                                                                2. Gas Tungsten Arc Welding
                                                                                  1. Equipment Components
                                                                                    1. Tungsten Electrodes
                                                                                      1. Shielding Gases
                                                                                        1. Filler Materials
                                                                                          1. AC vs DC Welding
                                                                                          2. Flux Cored Arc Welding
                                                                                            1. Self-Shielded FCAW
                                                                                              1. Gas Shielded FCAW
                                                                                                1. Flux Cored Wires
                                                                                                2. Submerged Arc Welding
                                                                                                  1. Equipment Setup
                                                                                                    1. Flux Systems
                                                                                                      1. Wire Electrodes
                                                                                                        1. Process Variations
                                                                                                      2. Resistance Welding
                                                                                                        1. Spot Welding
                                                                                                          1. Process Parameters
                                                                                                            1. Electrode Design
                                                                                                              1. Weld Quality Assessment
                                                                                                              2. Seam Welding
                                                                                                                1. Continuous Seam Welding
                                                                                                                  1. Intermittent Seam Welding
                                                                                                                  2. Projection Welding
                                                                                                                    1. Flash Welding
                                                                                                                      1. Upset Welding
                                                                                                                        1. Resistance Welding Equipment
                                                                                                                          1. Welding Transformers
                                                                                                                            1. Control Systems
                                                                                                                              1. Electrodes and Tooling
                                                                                                                            2. Solid State Welding
                                                                                                                              1. Friction Welding
                                                                                                                                1. Rotary Friction Welding
                                                                                                                                  1. Linear Friction Welding
                                                                                                                                    1. Friction Stir Welding
                                                                                                                                    2. Ultrasonic Welding
                                                                                                                                      1. Process Principles
                                                                                                                                        1. Equipment Components
                                                                                                                                        2. Diffusion Bonding
                                                                                                                                          1. Process Parameters
                                                                                                                                            1. Surface Preparation
                                                                                                                                            2. Explosion Welding
                                                                                                                                              1. Cold Welding
                                                                                                                                                1. Roll Bonding
                                                                                                                                                2. Other Welding Processes
                                                                                                                                                  1. Oxyfuel Gas Welding
                                                                                                                                                    1. Equipment Setup
                                                                                                                                                      1. Flame Types
                                                                                                                                                        1. Welding Techniques
                                                                                                                                                        2. Plasma Arc Welding
                                                                                                                                                          1. Transferred Arc Mode
                                                                                                                                                            1. Non-Transferred Arc Mode
                                                                                                                                                            2. Electron Beam Welding
                                                                                                                                                              1. Vacuum EBW
                                                                                                                                                                1. Non-Vacuum EBW
                                                                                                                                                                2. Laser Welding
                                                                                                                                                                  1. CO2 Lasers
                                                                                                                                                                    1. Nd:YAG Lasers
                                                                                                                                                                      1. Fiber Lasers
                                                                                                                                                                    2. Brazing and Soldering
                                                                                                                                                                      1. Brazing Processes
                                                                                                                                                                        1. Torch Brazing
                                                                                                                                                                          1. Furnace Brazing
                                                                                                                                                                            1. Induction Brazing
                                                                                                                                                                              1. Resistance Brazing
                                                                                                                                                                                1. Dip Brazing
                                                                                                                                                                                2. Brazing Filler Materials
                                                                                                                                                                                  1. Silver Brazing Alloys
                                                                                                                                                                                    1. Copper-Phosphorus Alloys
                                                                                                                                                                                      1. Aluminum Brazing Alloys
                                                                                                                                                                                      2. Soldering Processes
                                                                                                                                                                                        1. Hand Soldering
                                                                                                                                                                                          1. Wave Soldering
                                                                                                                                                                                            1. Reflow Soldering
                                                                                                                                                                                            2. Soldering Materials
                                                                                                                                                                                              1. Lead-Tin Solders
                                                                                                                                                                                                1. Lead-Free Solders
                                                                                                                                                                                                  1. Fluxes
                                                                                                                                                                                                  2. Joint Design for Brazing and Soldering
                                                                                                                                                                                                    1. Clearance Requirements
                                                                                                                                                                                                      1. Joint Configurations
                                                                                                                                                                                                        1. Filler Metal Flow
                                                                                                                                                                                                      2. Adhesive Bonding
                                                                                                                                                                                                        1. Types of Adhesives
                                                                                                                                                                                                          1. Structural Adhesives
                                                                                                                                                                                                            1. Epoxies
                                                                                                                                                                                                              1. Acrylics
                                                                                                                                                                                                                1. Polyurethanes
                                                                                                                                                                                                                2. Non-Structural Adhesives
                                                                                                                                                                                                                  1. Hot Melts
                                                                                                                                                                                                                    1. Pressure Sensitive Adhesives
                                                                                                                                                                                                                  2. Surface Preparation
                                                                                                                                                                                                                    1. Cleaning Methods
                                                                                                                                                                                                                      1. Surface Treatments
                                                                                                                                                                                                                        1. Primers and Coupling Agents
                                                                                                                                                                                                                        2. Bonding Process
                                                                                                                                                                                                                          1. Adhesive Application
                                                                                                                                                                                                                            1. Assembly Methods
                                                                                                                                                                                                                              1. Curing Conditions
                                                                                                                                                                                                                              2. Joint Design
                                                                                                                                                                                                                                1. Stress Distribution
                                                                                                                                                                                                                                  1. Joint Configurations
                                                                                                                                                                                                                                    1. Environmental Considerations
                                                                                                                                                                                                                                  2. Mechanical Fastening
                                                                                                                                                                                                                                    1. Threaded Fasteners
                                                                                                                                                                                                                                      1. Screws
                                                                                                                                                                                                                                        1. Machine Screws
                                                                                                                                                                                                                                          1. Self-Tapping Screws
                                                                                                                                                                                                                                            1. Wood Screws
                                                                                                                                                                                                                                            2. Bolts and Nuts
                                                                                                                                                                                                                                              1. Hex Head Bolts
                                                                                                                                                                                                                                                1. Socket Head Bolts
                                                                                                                                                                                                                                                  1. Specialty Bolts
                                                                                                                                                                                                                                                  2. Thread Standards
                                                                                                                                                                                                                                                    1. Metric Threads
                                                                                                                                                                                                                                                      1. Unified Thread Standard
                                                                                                                                                                                                                                                    2. Non-Threaded Fasteners
                                                                                                                                                                                                                                                      1. Rivets
                                                                                                                                                                                                                                                        1. Solid Rivets
                                                                                                                                                                                                                                                          1. Blind Rivets
                                                                                                                                                                                                                                                            1. Drive Rivets
                                                                                                                                                                                                                                                            2. Pins
                                                                                                                                                                                                                                                              1. Dowel Pins
                                                                                                                                                                                                                                                                1. Spring Pins
                                                                                                                                                                                                                                                                  1. Cotter Pins
                                                                                                                                                                                                                                                                  2. Retaining Rings
                                                                                                                                                                                                                                                                    1. Washers and Spacers
                                                                                                                                                                                                                                                                    2. Permanent Joining Methods
                                                                                                                                                                                                                                                                      1. Press Fits
                                                                                                                                                                                                                                                                        1. Shrink Fits
                                                                                                                                                                                                                                                                          1. Adhesive Bonding of Fasteners
                                                                                                                                                                                                                                                                          2. Fastener Selection Criteria
                                                                                                                                                                                                                                                                            1. Load Requirements
                                                                                                                                                                                                                                                                              1. Environmental Conditions
                                                                                                                                                                                                                                                                                1. Material Compatibility
                                                                                                                                                                                                                                                                                  1. Cost Considerations

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                                                                                                                                                                                                                                                                              10. Additive Manufacturing