Sheet Metal Design

  1. Sheet Metal Manufacturing Processes
    1. Cutting Operations
      1. Mechanical Cutting
        1. Shearing
          1. Guillotine Shears
            1. Squaring Shears
              1. Process Capabilities
                1. Edge Quality
                2. Punching
                  1. Turret Punch Process
                    1. Tool Selection
                      1. Accuracy Considerations
                        1. Production Rates
                        2. Blanking
                          1. Process Differences
                            1. Tool Design
                              1. Material Utilization
                            2. Thermal Cutting
                              1. Laser Cutting
                                1. CO2 Laser Systems
                                  1. Fiber Laser Systems
                                    1. Process Parameters
                                      1. Edge Quality
                                        1. Tolerance Capabilities
                                        2. Plasma Cutting
                                          1. Process Overview
                                            1. Material Limitations
                                              1. Thickness Ranges
                                                1. Edge Preparation
                                              2. Abrasive Cutting
                                                1. Waterjet Cutting
                                                  1. Pure Waterjet
                                                    1. Abrasive Waterjet
                                                      1. Material Compatibility
                                                        1. Precision Capabilities
                                                    2. Forming Operations
                                                      1. Bending Processes
                                                        1. Press Brake Bending
                                                          1. Air Bending
                                                            1. Process Characteristics
                                                              1. Angle Control
                                                                1. Springback Compensation
                                                                2. Bottoming
                                                                  1. Process Characteristics
                                                                    1. Accuracy Benefits
                                                                      1. Force Requirements
                                                                      2. Coining
                                                                        1. Process Characteristics
                                                                          1. Precision Applications
                                                                            1. Tool Requirements
                                                                          2. Panel Bending
                                                                            1. Process Overview
                                                                              1. Advantages
                                                                                1. Limitations
                                                                                2. Roll Bending
                                                                                  1. Cylinder Formation
                                                                                    1. Cone Formation
                                                                                      1. Process Control
                                                                                    2. Stamping Operations
                                                                                      1. Progressive Die Stamping
                                                                                        1. Process Flow
                                                                                          1. Strip Layout
                                                                                            1. Pilot Systems
                                                                                              1. Quality Control
                                                                                              2. Transfer Die Stamping
                                                                                                1. Process Characteristics
                                                                                                  1. Part Handling
                                                                                                    1. Complexity Capabilities
                                                                                                    2. Single Operation Stamping
                                                                                                      1. Simple Parts
                                                                                                        1. Low Volume Production
                                                                                                      2. Drawing Operations
                                                                                                        1. Shallow Drawing
                                                                                                          1. Process Limits
                                                                                                            1. Typical Applications
                                                                                                            2. Deep Drawing
                                                                                                              1. Multi-Stage Process
                                                                                                                1. Blank Calculation
                                                                                                                  1. Wrinkle Prevention
                                                                                                                    1. Thinning Control
                                                                                                                  2. Specialized Forming
                                                                                                                    1. Roll Forming
                                                                                                                      1. Continuous Process
                                                                                                                        1. Profile Development
                                                                                                                          1. Typical Products
                                                                                                                          2. Stretch Forming
                                                                                                                            1. Large Panel Formation
                                                                                                                              1. Aerospace Applications
                                                                                                                              2. Hydroforming
                                                                                                                                1. Fluid Pressure Forming
                                                                                                                                  1. Complex Shapes
                                                                                                                              3. Tooling and Equipment
                                                                                                                                1. Cutting Tools
                                                                                                                                  1. Punch and Die Sets
                                                                                                                                    1. Tool Materials
                                                                                                                                      1. Clearance Requirements
                                                                                                                                        1. Wear Patterns
                                                                                                                                          1. Maintenance
                                                                                                                                        2. Forming Tools
                                                                                                                                          1. Press Brake Tooling
                                                                                                                                            1. Punch Selection
                                                                                                                                              1. Die Selection
                                                                                                                                                1. Tool Setup
                                                                                                                                                2. Stamping Dies
                                                                                                                                                  1. Progressive Dies
                                                                                                                                                    1. Transfer Dies
                                                                                                                                                      1. Compound Dies
                                                                                                                                                    2. Machine Types
                                                                                                                                                      1. Turret Punch Presses
                                                                                                                                                        1. Tool Changing Systems
                                                                                                                                                          1. Programming Capabilities
                                                                                                                                                          2. Press Brakes
                                                                                                                                                            1. Manual Operation
                                                                                                                                                              1. CNC Control
                                                                                                                                                                1. Back Gauge Systems
                                                                                                                                                                2. Stamping Presses
                                                                                                                                                                  1. Mechanical Presses
                                                                                                                                                                    1. Hydraulic Presses
                                                                                                                                                                      1. Servo Presses

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                                                                                                                                                                9. Common Sheet Metal Features